OCF Premium 2

The OCF Premium 2 is especially designed for curing coatings on ophthalmic lenses in a continuous conveyor furnace after the hardcoating process. The modular system has 2 individually controlled heating zones whose working temperature can be set independently of each other offering maximum process flexibility.

Coating
Curing

Highlights

  • The OCF Premium 2 is especially designed for curing coatings on ophthalmic lenses in a continuous conveyor furnace after the hardcoating process.
  • For lens trays that can be stacked on up to 3 layers. There is space for a maximum of 7 trays in a row in the furnace. A maximum of 21 trays can thus be processed at once in the continuous furnace.
  • The conveying speed can be set variably (10mm/min to 50 mm/min), as can the working temperature (110° C to 130° C)
  • The OCF Premium 2 consists of 2 modules, divided into 2 regulated heating zones (inlet and outlet  module. Each with heating and control zone)
  • Modular design of the system which allows different furnace setups (number of modules / conveyor length)
  • Equipped with a state-of-the-art PLC controller with 7” touch panel
  • Construction and equipment of the cleanroom furnace are either CE or UL compliant

System advantage

  • Continuous workflow in small batches
  • Process time savings and energy savings because of missing heat up and cool down periods
  • The working temperature can be set individually in each zone which allows to run defined temperature profiles
  • High consistency of the temperature (+/- 3K) resulting in stable coating quality
  • Low temperature emission into the environment due to highest isolation standard
  • Easy maintenance and accessibility due to maintenance flaps on both sides
  • Scalable productivity due to stackable lens trays (1 to max. 3 trays stacked)
  • Various applications and processes possible

Process characteristics

Controller and Software:

  • Built-in controller: S!MPAC controller with colored 7“ touch panel
  • Displayed data: e.g. working room temperature of each heating zone (setpoint and actual value), conveying speed, program name, program status and more.
  • Programming: A total of up to 100 different programs can be saved
  • The controller is housed in the separately placed control cabinet
  • Control cabinet dimensions: 800x400x2000mm (WxDxH)
  • Control cabinet weight approx. 150kg
OCF Premium 2
Application

Furnace for Curing Coatings on Ophthalmic Lenses

Connected load29 kW
Connection Voltage3/(N) PE AC 400V +/- 10%, 50Hz
Control Accuracy+/- 3 K
Conveyor Height920 mm
Heating Power26.4 kW
Heating Cooling Ratemax. 3,5 K/min
Heating Zones2
Inlet Outlet Length350 mm each
Interior dimensions (WxHxD)600 x 600 x 1600 mm
Onsite Protection50 A
Working Temperature130°C (depending on curing temperature of the coating)
DimensionsWidth: 1040 mm, Height: 2300 mm, Depth: 1690 mm; without electrical cabinet
Weight (approx.)1000 Kg; without electrical cabinet
DisclaimerAll data are subject to change without notice. Please verify details with OptoTech.